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  • Home
  • Technology
    • How PGNAA Works
    • Case Studies
    • Ferrous
    • Aluminum
    • Copper
    • Stainless
  • Resources
    • Steel Melt Calculator
    • End of Visual Inspection
    • Technical Papers
    • Sustainability
  • About
    • About Us
    • News
Contact

How It Works

01 Convey

02 Measure

02 Measure

Scrap runs through the analyzer on a new or existing conveyor, at a shredder, a processing yard or a mill.

02 Measure

02 Measure

02 Measure

PGNAA analyzes the full depth of the stream as it passes, with a fresh result every minute. No sampling, no stopping the belt.

03 Report

02 Measure

03 Report

Belt-scale tonnage and chemistry combine into a report for every batch, so every ton carries a number.

04 Act

What It Doesn't Do

03 Report

Optimize charge mixes, hold suppliers to measured chemistry, and buy and sell scrap on value instead of looks.

What It Does

What It Doesn't Do

What It Doesn't Do

Scans and reports the chemistry of your scrap as it moves, including Cu, Ni, Cr and Mn in ferrous shred. Fully shielded with source lockout, and analyzed scrap carries no residual radioactivity.

What It Doesn't Do

What It Doesn't Do

What It Doesn't Do

It does not separate or remove copper or any other element. It tells you exactly what's in the stream, so you can make better buying, blending and charging decisions.

Talk to an Engineer

In Line at the Mill

CBRM analyzer in line at a mill, from scrap yard to electric arc furnace

From the scrap yard to the furnace

The CBRM sits on a conveyor between your scrap pile and the charge bucket. Every ton passes through it, and a fresh chemistry result reaches the melt shop every minute, so each heat can be built to target before it is charged.

The Precision Paradox

Precision Paradox chart: specs tighten at every mill step, but scrap in is a guess

Every step is specified. Except the first one.

A mill holds the melt, the caster, rolling and finishing to tight specifications, all the way to the customer's spec. The scrap going in, the biggest cost and the starting point for every heat, is still judged by eye. PGNAA closes that gap by putting a measured chemistry on the first step.

Inside the Analyzer

PGNAA: a neutron excites a nucleus, which emits an element-specific gamma ray

One neutron in, one gamma ray out

Prompt Gamma Neutron Activation Analysis works atom by atom. Each element in the scrap answers with its own gamma-ray signature, and the analyzer reads those signatures across the full depth of the belt to build the chemistry.

What Is PGNAA?

Neutrons In

Real-Time Chemistry

Gamma Rays Out

A Californium-252 source produces neutrons that penetrate into and through the conveyed material. When atoms in the scrap absorb a neutron, they enter an excited state and immediately return to a stable state by emitting gamma rays.

Gamma Rays Out

Real-Time Chemistry

Gamma Rays Out

The energy of those gamma rays is unique to each element. Scintillation detectors turn the gamma rays into pulses of light, and high-speed electronics build those pulses into a composite spectrum.

Real-Time Chemistry

Real-Time Chemistry

Real-Time Chemistry

A computer continuously analyzes the spectrum to find the concentration of each element. Combined with mass flow from a belt scale, the result is a real-time, weighted-average chemistry of the material, with a new analysis every minute.

Full-Depth Analysis

No Residual Radioactivity

Real-Time Chemistry

Neutrons and gamma rays penetrate several inches of solid steel and even greater depths of lower-density scrap, so all of the material on the belt is analyzed, not just the surface.

No Residual Radioactivity

No Residual Radioactivity

No Residual Radioactivity

The reaction is so fast that it happens entirely inside the analyzer tunnel. Analyzed scrap carries no residual radioactivity and can be handled, shipped and melted as usual.

Safe by Design

No Residual Radioactivity

No Residual Radioactivity

Shielding and source lockout protect the people who work around the CBRM. Dose levels are so low that weeks of working near the analyzer deliver less than a 1,000-mile flight, and far less than a dental x-ray. Californium-252 has a 2.6-year half-life, so Gamma-Tech replaces the source every 18 to 24 months as part of the full service program.

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